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Printed wood ornament

Turning sawdust waste into sustainable applications.

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The material

Wood

The world generates more than 400 million tons of sawdust every year. While a large portion is recycled into products such as particleboard, MDF, and paper, over 100 million tons still goes unused, often burned or left to decompose. Fine sawdust in particular remains difficult to repurpose effectively compared to coarser wood waste streams.

At CONCR3DE, we are developing a binder jetting process based entirely on biomaterials, creating new opportunities to transform wood waste into sustainable, high-value applications.

CONCR3DE Wood is processed as a fine powder. During printing, a printhead selectively applies a Bio Binder to each layer, gradually building the required part directly from a digital file. No harmful chemicals are added during the production process.

Once printing is complete, the part is cured and depowdered. The unused powder can be recovered for the next print job, resulting in no residual production waste. Depending on the intended use, the printed object can be infiltrated and finished with lacquer or varnish.

The process enables detailed and customised wooden products to be produced without dedicated tooling. Applications include product design, furniture, lighting, architectural elements, and other design-focused objects.

Printed wood detail

The manufacturing process

  1. Wood design
    1

    Design

    Prepare your model and print parameters.

  2. Wood print
    2

    Print

    Binder jetting builds the part layer by layer.

  3. Wood depowder
    3

    Depowder

    Excess powder is removed and recycled.

  4. Wood post process
    4

    Post-process

    Curing, infiltration or finishing as required.

Open platform

Binders & powders

BB1001

Wood Binder

PB1001

Sawdust Powder

Printers

Technical specifications

Armadillo Armadillo XL Elephant
Print box 370 × 260 × 250 mm 440 × 440 × 250 mm 2.000 × 1.080 × 1.000 mm
Productivity 24 liters/day 48 up to 146 liters/day 2.000 liters/day
Printhead 720 DPI 720 DPI 720 DPI
Layer height 210-300 µm 210-300 µm 210-300 µm
Drop size 80-200 pL 80-200 pL 80-200 pL
Powder compatibility Customer sawdust Customer sawdust Customer sawdust
Binder compatibility Wood Binder Wood Binder Wood Binder
Power requirements 1 × 230 V 1 × 230 V 2 × 400 V
Machine dimensions 1.600 × 1.100 × 1.600 mm 2.300 × 1.250 × 1.900 mm 6.500 × 4.500 × 2.800 mm

Binders

Binder details

Description

Fully biobased resin binder for sawdust. Create next generation wood parts with this clean and sustainable wood based binder

Specifications

  • Chemistry: Tannin resin
  • Compatible powders: Sawdust
  • Printhead: 720 DPI
  • Module required: IR heater

Benefits

  • 100% Biobased
  • High green strength
  • High durabilty
  • Smells like wood

General use

  • Consumer goods

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CONCR3DE

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Scheepsbouwplein 8
3089 JX Rotterdam
The Netherlands

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